Bulk Materials Handling Process Integration
Application Case Studies
Bulk Bag Unloader with E3 Dispensing System E3 bag spout interface bulk bag discharger system installed to reduce material dust, product loss, production downtime, and other material handling issues associated with a customer’s bulk carbon black unloading process. |
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High-Lift Lift & Seal Box Discharger A manufacturer of engineered composites uses chopped strand fiberglass with binders in their manufacturing process. The facility has four production lines, each of which uses the chopped fiberglass. |
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The NBE process and design engineering teams put into place a bulk system to automate, and fully integrate the bulk material introduction and handling, as well as the material transfer operations of the processing line. The system includes NBE lift & seal container dischargers, incline belt conveyors, and touch screen PLCs running production-line specific programs developed by NBE. |
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The bulk bag unloading system comes complete with manual and automatic controls for all the required options to unload non-free flowing materials from bulk bags. |
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NBE’s automated bulk bag fillers are engineered for accurate, repeatable, and dust-free material filling while maximizing the productivity of the material filling and downstream processing operations. |
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A leading pharmaceutical company had serious dry bulk material handling challenges discharging a primary ingredient into their system due to the condition of the material packaged in bulk bags. |
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A leading pharmaceutical company had a bulk material containing several proprietary ingredients. The process material severely agglomerated into a single 2000 pound lump when packaged in bulk bags, significantly slowing material processing line speeds. |
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A multi-national household products conglomerate had an application to introduce a dry powder, methyl cellulose, into a liquid mix tank without agglomerates or fisheyes. Methyl cellulose is a finely divided, extremely hygroscopic powder that has poor flow properties. It is used as a thickening or extending agent. |
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Minimizing horizontal surfaces and areas for material and contaminates to collect while providing a rugged construction to withstand the harsh plant environment and required duty cycle of the equipment were mutual design challenges NBE solved with this 5000 pound capacity container discharger. |
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